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LED
INFORMATION
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ALL
ABOUT L.E.D'S
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Until
recently, Light Emitting Diodes (LEDs) were
just the little lights that told you that
your printer was on, or that you had a message
on your answering machine. Today the situation
is a little different. Over the past few years,
LED companies have looked at how to make LEDs
bigger and brighter, so that they can replace
many of our traditional incandescent and fluorescent
bulbs. While colored LEDs, including red,
yellow, green and blue, have all been available
for use in cars, traffic lights and computer
monitors since the mid 1990s, the real Holy
Grail of LED lighting - white light - has
been a much trickier proposition. And even
with our latest breakthroughs, it'll probably
be five years or so before this will be readily
available and cost effective enough to replace
regular incandescent and fluorescent lamps.
As the technology currently stands the best
white light LEDs are already more efficient
than their incandescent counterparts. The
challenge now is to continue the improvement
in LED efficiency so that they can compete
with fluorescent lamps.
LEDs
have come a long way since they were invented,
and are finding uses unimaginable just a few
years ago. Over the next five years who knows?
Potential uses of LEDs are limited only by
your imagination.
LCD monitors, notebooks and TVs - LEDs are
being used as backlights for these products
because they're more durable and rugged than
other technologies. LEDs also provide more
accurate and vivid color representation.
Automotive lighting - an obvious location
for LEDs is on the dashboard, but they're
also starting to appear in brake and turning
lights. They light up faster than traditional
bulbs, have a longer life span and being smaller,
they give designers greater styling flexibility
while saving vital trunk space.
Traffic lights - traffic signals based on
LEDs today make up 8% of all traffic lights
in the US. But we can expect this figure to
rise quickly as local authorities become more
aware of greater energy and maintenance savings
compared with regular incandescents.
The ability to create white light is essential
for any lighting technology if it is to make
serious inroads to the general market. However,
because of the nature of the technology, white
LEDs are difficult to produce. There are two
ways to create white light from LEDs. The
first is to mix red, green and blue, and the
second is to use a phosphor to convert light
from a blue or UV LED into white light.
The
benefits of LEDs is that they have an incredibly
long life, lasting between 50,000 to 100,000
hours, compared with normal light bulbs lasting
about 1,000 hours and fluorescent tubes lasting
7,500 hours. As LED efficiencies continue
to improve, there will be great opportunities
for energy savings. The ability to make white
light through this technology will mean you'll
be able to change the color and intensity
of the light in your room at the flick of
a switch. In other words you'll be able to
reduce the bright white of your living room
to a calming blue or romantic red without
having to change light bulbs.
A
light emitting diode (LED) is essentially
a PN junction semiconductor diode that emits
a monochromatic (single color) light when
operated in a forward biased direction. The
basic structure of an LED consists of the
die or light emitting semiconductor material,
a lead frame where the die is actually placed,
and the encapsulation epoxy which surrounds
and protects the die.
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HISTORY
OF THE L.E.D.
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The
first commercially usable LEDs were developed
in the 1960’s by combining three primary elements:
gallium, arsenic and phosphorus (GaAsP) to obtain
a 655nm red light source. Although the luminous
intensity was very low with brightness levels
of approximately 1-10mcd @ 20mA, they still found
use in a variety of applications, primarily as
indicators. Following GaAsP, GaP, or gallium phosphide,
red LEDs were developed. These devices were found
to exhibit very high quantum efficiencies, however,
they played only a minor role in the growth of
new applications for LEDs. This was due to two
reasons: First, the 700nm wavelength emission
is in a spectral region where the sensitivity
level of the human eye is very low and therefore,
it does not appear to be very bright even though
the efficiency is high (the human eye is most
responsive to yellow-green light). Second, this
high efficiency is only achieved at low currents.
As the current increases, the efficiency decreases.
This proves to be a disadvantage to users such
as outdoor message sign manufacturers who typically
multiplex their LEDs at high currents to achieve
brightness levels similar to that of DC continuous
operation. As a result, GaP red LEDs are currently
used in only a limited number of applications.
As LED technology progressed through the 1970’s,
additional colors and wavelengths became available.
The most common materials were GaP green and red,
GaAsP orange or high efficiency red and GaAsP
yellow, all of which are still used today. The
trend towards more practical applications was
also beginning to develop. LEDs were found in
such products as calculators, digital watches
and test equipment. Although the reliability of
LEDs has always been superior to that of incandescent,
neon etc., the failure rate of early devices was
much higher than current technology now achieves.
This was due in part to the actual component assembly
that was primarily manual in nature. Individual
operators performed such tasks as dispensing epoxy,
placing the die into position, and mixing epoxy
all by hand. This resulted in defects such as
"epoxy slop" which caused VF (forward voltage)
and VR (reverse voltage) leakage or even shorting
of the PN junction. In addition, the growth methods
and materials used were not as refined as they
are today. High numbers of defects in the crystal,
substrate and epitaxial layers resulted in reduced
efficiency and shorter device lifetimes.
It
wasn’t until the 1980’s when a new material, GaAlAs
(gallium aluminum arsenide) was developed, that
a rapid growth in the use of LEDs began to occur.
GaAlAs technology provided superior performance
over previously available LEDs. The brightness
was over 10 times greater than standard LEDs due
to increased efficiency and multi-layer, heterojunction
type structures. The voltage required for operation
was lower resulting in a total power savings.
The LEDs could also be easily pulsed or multiplexed.
This allowed their use in variable message and
outdoor signs. LEDs were also designed into such
applications as bar code scanners, fiber optic
data transmission systems, and medical equipment.
Although this was a major breakthrough in LED
technology, there were still significant drawbacks
to GaAlAs material. First, it was only available
in a red 660nm wavelength. Second, the light output
degradation of GaAlAs is greater than that of
standard technology. It has long been a misconception
with LEDs that light output will decrease by 50%
after 100,000 hours of operation. In fact, some
GaAlAs LEDs may decrease by 50% after only 50,000
-70,000 hours of operation. This is especially
true in high temperature and/or high humidity
environments. Also during this time, yellow, green
and orange saw only a minor improvement in brightness
and efficiency which was primarily due to improvements
in crystal growth and optics design. The basic
structure of the material remained relatively
unchanged.
To overcome these difficult issues new technology
was needed. LED designers turned to laser diode
technology for solutions. In parallel with the
rapid developments in LED technology, laser diode
technology had also been making progress. In the
late 1980’s laser diodes with output in the visible
spectrum began to be commercially produced for
applications such as bar bode readers, measurement
and alignment systems and next generation storage
systems. LED designers looked to using similar
techniques to produce high brightness and high
reliability LEDs. This led to the development
of InGaAlP (Indium Gallium Aluminum Phosphide)
visible LEDs. The use of InGaAlP as the luminescent
material allowed flexibility in the design of
LED output color simply by adjusting the size
of the energy band gap. Thus, green, yellow, orange
and red LEDs all could be produced using the same
basic technology. Additionally, light output degradation
of InGaAlP material is significantly improved
even at elevated temperature and humidity.
InGaAlP LEDs took a further leap in brightness
with a new development by Toshiba, a leading manufacturer
of LEDs. Toshiba, using the MOCVD (Metal Oxide
Chemical Vapor Deposition) growth process, was
able to produce a device structure that reflected
90% or more of the generated light traveling from
the active layer to the substrate back as useful
light output. This allowed for an almost two-fold
increase in the LED luminance over conventional
devices. LED performance was further improved
by introducing a current blocking layer into the
LED structure (Figure 5). This blocking layer
essentially channels the current through the device
to achieve better device efficiency.
As a result of these developments, much of the
growth for LEDs in the 1990’s will be concentrated
in three main areas: The first is in traffic control
devices such as stop lights, pedestrian signals,
barricade lights and road hazard signs. The second
is in variable message signs such as the one located
in Times Square New York which displays commodities,
news and other information. The third concentration
would be in automotive applications.
The visible LED has come a long way since its
introduction almost 30 years ago and has yet to
show any signs of slowing down. A Blue LED, which
has only recently become available in production
quantities, will result in an entire generation
of new applications. Blue LEDs because of their
high photon energies (>2.5eV) and relatively low
eye sensitivity have always been difficult to
manufacture. In addition the technology necessary
to fabricate these LEDs is very different and
far less advanced than standard LED materials.
The blue LEDs available today consist of GaN (gallium
nitride) and SiC (silicon carbide) construction
with brightness levels in excess of 1000mcd @
20mA for GaN devices. Since blue is one of the
primary colors, (the other two being red and green),
full color solid state LED signs, TV’s etc. will
soon become commercially available. Full color
LED signs have already been manufactured on a
small prototype basis, however, due to the high
price of blue LEDs, it is still not practical
on a large scale. Other applications for blue
LEDs include medical diagnostic equipment and
photolithography.
It is also possible to produce other colors using
the same basic GaN technology and growth processes.
For example, a high brightness green (approximately
500nm) LED has been developed that is currently
being evaluated for use as a replacement to the
green bulb in traffic lights. Other colors including
purple and white are also possible. With the recent
introduction of blue LEDs, it is now possible
to produce white by selectively combining the
proper combination of red, green and blue light.
This process however, requires sophisticated software
and hardware design to implement. In addition,
the brightness level is low and the overall light
output of each RGB die being used degrades at
a different rate resulting in an eventual color
unbalance. Another approach being taken to achieve
white light output, is to use a phosphor layer
(Yttrium Aluminum Garnet) on the surface of a
blue LED.
In summary, LED’s have gone from infancy to adolescence
and are experiencing some of the most rapid market
growth of their lifetime. By using InGaAlP material
with MOCVD as the growth process, combined with
efficient delivery of generated light and efficient
use of injected current, some of the brightest,
most efficient and most reliable LEDs are now
available. This technology together with other
novel LED structures will ensure wide application
of LEDs. New developments in the blue spectrum
and on white light output will also guarantee
the continued increase in applications of these
economical light sources.
LEDs (Light Emitting Diodes) are those little
colored lights you see in electronic equipment,
household appliances, toys, on signs, and many
other places. Red, yellow and green ones are the
most common, since they have been around the longest.
Other colors, like turquoise, blue, pure-green
and white are much newer, so you may not see many
of them around yet. But you will.
LEDs are different from ordinary light bulbs because
they do not have a filament to break or burn out.
They generate very little heat, and are ideal
for putting lights into battery-operated equipment
like telephones, toys, and portable computers.
An LED is basically a really fancy diode. Diodes
only let current (electricity) to flow in one
direction and not the other. LEDs are diodes too,
but they have the unique "side effect" of producing
light while electricity is flowing through them.
In the simplest terms, an LED is made with two
different kinds of semiconductor material: one
type that has too many free electrons roaming
around inside, and another that doesn't have enough.
When an electron from one material (the donor)
gets pushed across a thin barrier and gets into
tiny spaces in the other (the holes), a photon
or particle of light is produced.
The color of light depends on a number of factors,
including the type of material they make the LED
with and the material's quantum bandgap (how much
energy each electron needs to pack in order to
cross the barrier).
A smaller bandgap that fairly weak electrons can
cross gives you infrared or red light, while a
large bandgap that needs really strong electrons
gives you light that has a blue or violet color
to it.
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